Automated Sodium Carbonate Transfer and Bag Unpacking System
An automated production system designed for 50 kg bagged sodium carbonate powder, covering automatic palletizing and temporary storage, depalletizing and bag breaking, pneumatic powder conveying, waste-bag compression and production data management.
Product Overview
▅ Core Technical Advantages
Automatic conveying and package shaping/pressing: The system automatically receives and enclosed-conveys 50 kg single bags of sodium carbonate. A moisture-prevention package shaping and pressing mechanism compacts loose bags, reducing palletizing space while avoiding bag damage during conveying that could cause moisture absorption, caking or dust leakage.
Intelligent automatic palletizing: A dust-resistant coordinate-type palletizing robot stacks bagged sodium carbonate by layer according to preset programs. Pallets are neat and stable, with efficiency reaching ≥15 t/h, far exceeding manual palletizing speed and reducing labor cost and dust exposure risk.
Flexible conveying and temporary storage: Full pallets are automatically transferred by corrosion-resistant roller conveyors to an enclosed temporary storage area. Storage capacity can be customized to the customer site layout and production rhythm, ensuring continuous downstream operation.
Efficient depalletizing and bag breaking: The automatic depalletizing robot accurately picks full pallets of sodium carbonate, while the twin-shaft anti-sticking bag breaker completes bag breaking and powder crushing. Bag-breaking success rate reaches ≥99.5% and residual material rate is ≤5‰, reducing sodium carbonate waste and dust pollution.
Clean conveying and waste-bag handling: After bag breaking, sodium carbonate powder is accurately conveyed to an enclosed silo through an anti-blocking pneumatic conveying system. The enclosed process prevents dust leakage and moisture absorption. Waste bags are automatically collected, compressed and packed, reducing solid-waste handling cost and keeping the production site clean.
Full-process digital management: Industrial-grade data acquisition modules monitor unloading, palletizing, depalletizing and conveying efficiency as well as equipment status in real time. Abnormal conditions such as moisture/caking warnings and silo overflow warnings are automatically prompted, and production data can be traced and analyzed for refined management.
▅ Key Technical Parameters
Unloading efficiency: ≥15 t/h
Conveying efficiency: ≥30 t/h
Palletizing efficiency: ≥15 t/h
Depalletizing efficiency: ≥10 t/h
Bag-breaking success rate: ≥99.5%
Residual material rate after bag breaking: ≤5‰
Fault-free production-line operating efficiency: ≥98%
Material storage capacity: configured according to the customer site layout and required throughput
Application range: 50 kg bagged sodium carbonate powder; automatic palletizing and temporary storage, depalletizing and bag breaking, pneumatic conveying, waste-bag compression, data acquisition and warning. Typical applications include sodium carbonate handling workshops in chemical enterprises, printing and dyeing plants, paper mills and glass manufacturers.
▅ Application Value
As core automation equipment for sodium carbonate powder handling, this system combines ≥30 t/h conveying efficiency, 99.5% bag-breaking success rate and 98% fault-free operation efficiency. For moisture-sensitive sodium carbonate that requires clean handling, the enclosed and automated full-process workflow can reduce labor cost by more than 85%, reduce powder loss and moisture risk, and support precise production control through digital management.